Hydraulic pit leveler mechanism showcasing hydraulic system and structural components for efficient loading dock operations.

Hydraulic pit leveler mechanism showcasing hydraulic cylinder and operational components, designed for efficient loading dock solutions by Overhead Door Company of The Desert™.

Hydraulic cylinder component of a Hydraulic Pit Leveler, showcasing durable construction and hydraulic system for efficient loading dock operations.

Hydraulic pit leveler installed at a loading dock, featuring a textured surface and designed for safe and efficient material handling operations.

Hydraulic pit leveler with a yellow safety ramp and hydraulic system, designed for efficient loading dock operations, enhancing safety and material handling.

Hydraulic pit leveler with raised platform for loading dock, featuring hydraulic system and durable construction, designed for efficient material handling and safety in industrial applications.

Hydraulic pit leveler at loading dock entrance, featuring a smooth ramp and safety features, enhancing efficiency in material handling operations.

Hydraulic pit leveler with yellow safety edge and hydraulic system, designed for efficient loading dock operations, showcasing robust construction and smooth functionality.

Hydraulic pit leveler at a loading dock, showcasing durable construction and smooth surface for efficient loading and unloading operations.

Hydraulic pit leveler in open position, showcasing durable construction and hydraulic system for loading dock efficiency, designed for safe material handling.

Hydraulic Pit Leveler

Models H68R & H78R

Built for Performance. Designed for Installers.

The Hydraulic Pit Leveler is a loading dock solution designed to enhance safety and efficiency in material handling operations. Featuring a hydraulic system, it offers smooth and reliable operation, reducing manual effort and potential injuries. Its durable construction ensures longevity, making it suitable for various industrial applications. This pit leveler seamlessly bridges the gap between the loading dock and trailers, facilitating safe and efficient loading and unloading processes.

1-Year Limited Warranty; 2-Year Limited Warranty when Overhead Door™ brand door and Hydraulic Pit Leveler purchased together.

Overhead Door™ Tech Support: 1-800-929-4692

Overview
Documents

Installer Friendly

Four steel fork loops bolted to the deck improve stability during transport and placement, and help prevent sliding when stacked
Height adjusters operate from the building floor—no need to crawl beneath the leveler to shim and weld the rear frame
Adjusters quickly align the deck with the building floor for faster setup
Shim only under the main cylinder, lip keeper, and maintenance brace—improves safety and reduces effort
Rear curb angle cutouts clearly mark weld points for quicker installation

Smooth Building-To-Truck Transition

Optimized beveled lip reduces bumps and minimizes damage to cargo and equipment
Creates a smoother, level pathway to reduce shocks and jolts to workers
Supports efficient movement of forklifts and material handling equipment

Durable Design and Finish

Center-mounted hydraulic lift cylinder ensures optimal performance and safety
Textured powder coat finish provides long-lasting durability
Meets ANSI MH30.1-2022 load testing requirements
C-channel beams strengthen the deck and minimize moisture buildup
Flat deck design eliminates transition angles—reducing common repair needs
Full-width deck hinge enhances long-term durability

Safety Focused

Velocity fuse restricts free fall of leveler to 3” if trailer leaves the dock unexpectedly
Fully floating hydraulic system allows constant contact with the bed of the trailer
Proprietary powder coat formulation on deck and lip surfaces is textured to provide enhanced traction and non-slip protection even when wet
Minimal bumps or gaps on deck/lip reduce trip hazards for workers

Durability, Low Maintenance, Low Downtime

Textured powder coat provides an extremely durable finish, better corrosion protection and adhesion compared to wet paint
Heavy-duty multi-lug hinge sheds debris to reduce stress and wear while allowing easy lubrication for smooth operation
Deck hinge is fully supported across the entire width of the deck, which spreads the load across the width of the deck instead of concentrating the load on just a few hinge points
Fully protected powerpack behind the main cylinder, easy to access and adjust

Environmentally Friendly

Our powder coat process has fewer Volatile Organic Compounds (VOCs) and solvents compared to paint
Overspray is recycled which reduces waste disposal issues compared to a traditional paint process
The US Environmental Protection Agency (EPA) recommends powder coatings as a sustainable coating option

Serviceability & Installation

Open base frame provides full-length access for cleaning and service, eliminating rear cross-pit beams that trap debris and block pit access
Serviceable lip and hinge pins can be removed without breaking welds
Easily accessible tethered maintenance brace
Lip keepers adjust for off spec pits to more easily accommodate 18”/20”

WEIGHT CAPACITY	DIMENSION (NOMINAL)
30,000, 35,000, 40,000, and 45,000 lbs.	Model H68R: 6′ W x 8′ L Model H78R: 7′ W x 8′ L
BUMPERS	STANDARD	OPTIONAL
Laminated Bumpers 410-14 W1	✓
Laminated Upgraded Bumpers 410-14 W2, 412-14 W1/W2, 610-14 W1/W2, V420-11 W1/W2, V620-11 W1/W2, V624-11 W1/W2		✓
Steel Face Bumpers 410-14 SF W1/W2, 610-14 SF W1/W2		✓
CONTROL
Base Control Panel (Single button)	✓
Working, Range 12″ Above/Below Dock	✓
FINISH
Gray Powder Coat	✓
LIP
16″ Lip	✓
18″ & 20″ Lip		✓
Lip Keepers	✓
Lip Bevel	✓
Lip Taper (Model H78R only)	✓
OPERATION
End Loading & Below Dock Capable	✓
Hydraulic Pump: 3 Phase 208V, 240V, 480V		✓
Hydraulic Pump: Single Phase 120V, 208V, 240V		✓
Working, Range 12″ Above/Below Dock	✓
SAFETY
Maintenance Brace	✓
Safety Tread on Deck and Lip	✓
Velocity Safety Fuse	✓
Toe Guards: Full Operating Range	✓
TRANSPORT
Reinforced Lifting Bolt Holes in Deck (4)	✓
Steel Lifting Loops (Bolt to Deck) (4)	✓
WEATHER SEALS
Weather Seal: Brush		✓
Weather Seal: Neoprene		✓

BIM

Shop Drawing

Specifications

Product Literature

Instructional Manuals

Hydraulic Pit Leveler Installation Instructions (opens in a new window)

Warranties

72310 Quarry Trail Suite A Thousand Palms, CA 92276

Business Hours

Monday-Friday: 8:00 AM – 5:00 PM
Saturday-Sunday: Closed

CA Contractors License #949371

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Key Features of the Hydraulic Pit Leveler

The Hydraulic Pit Leveler is designed with several key features that enhance its functionality and safety. Its hydraulic system ensures smooth operation, while the textured powder coat finish provides durability and traction, even in wet conditions. Additionally, the fully floating hydraulic system maintains constant contact with the trailer bed, preventing accidents during loading and unloading.

Other notable features include height adjusters that operate from the building floor, eliminating the need for crawling underneath, and a velocity fuse that restricts free fall to enhance safety. The leveler is also equipped with steel fork loops for stability during transport, making it a reliable choice for various dock operations.

Applications and Use Cases

The Hydraulic Pit Leveler is ideal for a variety of applications in both residential and commercial settings. It excels in environments where efficient loading and unloading of goods is crucial, such as warehouses, distribution centers, and manufacturing facilities. By providing a seamless transition between the dock and the truck, it supports the efficient movement of forklifts and material handling equipment.

In addition to its primary function in logistics, the leveler can also be utilized in specialized industries, including food and beverage, pharmaceuticals, and retail, where maintaining product integrity during transport is essential. Its robust design and safety features make it suitable for high-traffic areas with frequent loading and unloading activities.

Installation and Maintenance Guidelines

Proper installation and maintenance of the Hydraulic Pit Leveler are critical for ensuring optimal performance and longevity. The open base frame design allows for easy access during installation, while the serviceable lip and hinge pins can be maintained without compromising weld integrity. This accessibility simplifies routine checks and repairs, ensuring the leveler remains in peak condition.

Regular maintenance should include inspecting the hydraulic system for leaks, checking the functionality of safety features like the velocity fuse, and cleaning the deck to prevent debris buildup. Following these guidelines not only enhances safety but also minimizes downtime, allowing for continuous operation in busy dock environments.

Comparative Advantages Over Competitors

The Hydraulic Pit Leveler from Overhead Door Company of The Desert™ offers several advantages over competing models in the market. Its unique features, such as the textured powder coat finish and fully floating hydraulic system, provide enhanced durability and safety that many competitors lack. Additionally, the leveler's ease of installation and maintenance sets it apart, making it a preferred choice for many businesses.

Moreover, the leveler's compliance with ANSI MH30.1-2022 load testing requirements ensures that it meets industry standards for safety and performance. Customers can trust that they are investing in a product that not only meets their operational needs but also adheres to rigorous safety regulations, providing peace of mind in their dock operations.